welding of 2205 duplex stainless steel and 2205 to Carbon Steel


What is 2205 Duplex Stainless Steel

2205 is a Duplex Stainless Steel containing 22%Cr along with Molybdenum and Nickel as alloying elements. 2205 is widely used in oil & gas industries as it offer very good corrosion resistance against the sea water corrosion, chloride stress corrosion cracking (SCC) at temperatures of 150°C and pitting corrosion.

Material Specification

ASTM/ASME material Specification: A240 UNS S32205/S31803
European/ ISO Standard:1.4462 X2CrNiMoN 22.5.3
AFNOR: Z3 CrNi 22.05 AZ
DIN (German): W. Nr 1.4462

Chemical and Mechanical properties of 2205 DSS

The chemical and mechanical properties of ASTM A 2205 (UNS 32205) are given in below table. As you will notice, the Chromium percentage is around 22%, so we simply say this grade as Duplex Stainless Steel. Other material grades such as UNS No 32750 contains Chromium contains 25% Chromium, thus known as Super Duplex Stainless Steel.

Chemical properties

What is PREN, PREN formula and pitting corrosion?

SMAW/ TIG-MIG Welding of 2205

SMAW or stick Welding of 2205 Duplex Stainless Steel shall be carried out using ASME SFA 5.4, Classification E2594—duplex stick Electrode. TIG/ MIG can be made using ER2594 type filler wire. Another electrodes/ filler wire available in the market is DDP3W (unclassified classification)—duplex filler material can also be used for welding.

SMAW/ TIG-MIG Welding of 2205 to Carbon Steel

SMAW or stick Welding of 2205 Duplex Stainless Steel to Carbon Steel shall be carried out using ASME SFA 5.4, Classification E2209 or E309L or E309LMo. TIG/ MIG can be made using ER2209 or ER309L or ER309LMo type filler wire.

SMAW/ TIG-MIG Welding of 2205 to Stainless Steel (SS304L, SS316L)

SMAW or stick Welding of 2205 Duplex Stainless Steel to Stainless Steel shall be carried out using ASME SFA 5.4, Classification E2209 or E309L or E309LMo. TIG/ MIG can be made using ER2209 or ER309L or ER309LMo type filler wire. Either E2209 or E309LMo shall be used for welding 316L to Duplex Stainless Steel. E309L or ER309L shall not be used for welding SS316L to Duplex stainless steel, as it contain less amount of Molybdenum.

Shielding gases of TIG MIG and FCAW welding of stainless-steel duplex steel

Preheat-Interpass Temperature for 2205 Welding

Preheating of duplex steels is not recommended and can have a detrimental impact on the properties of the welded assembly. To remove moisture, the duplex steel can be heated up to 100°C (210°F).

Interpass temperature

As a general rule, the interpass temperature should be limited to 150°C (300°F) for lean duplex and duplex steels, and 100°C (210°F) for super-duplex steels. Too high interpass temperatures will decrease the cooling rate. In this case, intermetallic phase, nitrides or carbides precipitation is likely to occur in the weld metal.

Post-heating

Post-heating is not recommended and must be avoided if the temperature exceeds 290°C (550°F).

Heat Input for 2205 Welding

The maximum heat input for 2205 Welding shall not exceed 2.5Kj/mm. The interpass temperature shall be kept less than 170 Deg Celsius or 340 Degree Fahrenheit. Below Table is the general guidelines on welding heat input for the satisfactory mechanical results in the weldment. Heat Input can be calculated using our ONLINE HEAT INPUT CALCULATION TOOL.

How to weld Duplex Stainless Steel

Recent Posts