Welding 1095 Steel

Welding 1095 Steel

Welding of 1095 steel is a challenging task, and requires a good understanding of the material properties and welding techniques.

1095 steel is a high carbon steel that is commonly used in the manufacturing of knives, swords, and other cutting tools due to its excellent edge retention and toughness.

However, its high carbon content makes it difficult to weld, as it tends to crack and distort under heat.

1095 Steel Properties

Before welding 1095 steel, it is important to understand its properties. The steel has a high carbon content of 0.90-1.03%, which makes it very hard and brittle.

Additionally, it has low amounts of manganese, which can make it prone to cracking during welding. As a result, welding 1095 steel requires careful preparation and execution.

Chemical Compositions of 1095 Steel are:

  • Carbon (C%): 0.90- 1.03%
  • Manganese (Mn%): 0.3-0.5%
  • Silicon (Si%): 0.20-0.40%
  • Sulfur (S%): 0.05% maximum
  • Phosphorus (P%): 0.04% maximum
  • Iron (Fe): Balance

1095 Steel Material Specification

1095 steel is a high carbon steel that is used to create hard-wearing and durable products.

The material has a variety of applications, ranging from hardened cutting tools and swords to knives, gun parts, springs and bicycle components.

1095 steel provides superior wear resistance with excellent edge retention and can also be hardened to higher levels than other steels.

See also  How to Weld Quenched and Tempered Steels

The UNS Number of 1095 steel is UNS G10950. The main material specifications for 1095 steel are:

  1. ASTM A29, A510, A576, A682 A713.
  2. AMS 5121, 5122, 5132.
  3. DIN 1.1274

Steps for Welding 1095 Steel

The first step in welding 1095 steel is to properly prepare the surfaces to be welded.

This involves removing any rust, scale, or other contaminants from the metal using a wire brush or sandblasting.

It is also important to bevel the edges of the metal to be welded, as this will help to ensure proper penetration of the weld.


The next step is to select a welding process that is suitable for 1095 steel. Gas tungsten arc welding (GTAW) or TIG welding is often used, as it allows for precise control over the heat input and produces a high-quality weld.

However, shielded metal arc welding (SMAW) or stick welding can also be used, provided that the correct welding electrode is selected.

Welding Rod for 1095 Welding

Welding 1095 steel is a difficult process due to its high carbon content. The extreme hardness of this type of steel can lead to welds that are weak and prone to cracking or failure.

However, there are certain welding rods designed specifically for welding 1095 steel that can make the job much easier and more reliable.

See also  What is Arc Welding?

Nickel base filler metals such as Eutectic 680 or Super Weld offer excellent results when it comes to welding high-carbon steels like 1095.

This nickel-based filler metal offers superior strength with optimal ductility, making it ideal for use in applications requiring superior welds with long fatigue life and low cracking susceptibility.

In addition, Eutectic 680 features good impact toughness at both low and elevated temperatures, allowing it to stand up against the toughest working conditions while providing strong and reliable welds every time.

You can use undermatching carbon steel fillers such as E7018 or ER70S-6 although it need high welding preheat and postheating to prevent weld cracking.

Make sure you bake all low hydrogen electrodes properly before use as 1095 is highly prone to hydrogen cracking due to its favorable cold cracking hardness.

Other option to opt for Brazing to join 1095 steel, although strength will be less compared to the welding.

Welding Preheat Temperature for 1095 Steel Welding

When welding 1095 steel, it is important to preheat the metal to a temperature of 400-600°F (204-316°C) before welding.

This will help to reduce the risk of cracking and distortion during the welding process.

See also  Sheet Metal Welding Guide: Weld 16, 20 and 25 or other Gauge Sheet Metal

It is also important to use a low hydrogen welding rod or electrode, as this will help to prevent cracking.

Postheating after welding can help reduce the risk of cracking and increase the toughness of the weld. It is recommended to allow the metal to cool slowly to room temperature after welding.

During the welding process, it is important to maintain a consistent arc length and travel speed. It is also important to keep the weld pool small and to avoid overheating the metal.

After welding, it is important to allow the metal to cool slowly to room temperature to prevent cracking.


In conclusion, welding 1095 steel is a challenging task that requires careful preparation and execution.

By properly preparing the surfaces to be welded, selecting the appropriate welding process, and following proper welding techniques, it is possible to produce a high-quality weld on 1095 steel.

Material Welding is run by highly experienced welding engineers, welding trainers & ASNT NDT Level III bloggers. We strive to provide most accurate and practical knowledge in welding, metallurgy, NDT and Engineering domains.