Important Welding Question- answers

low hydrogen electrodes should be kept in an oven at a temperature above the boiling point of which of the following?

Low hydrogen electrodes, also known as low hydrogen or “low-hydrogen” rods, are designed to minimize the risk of hydrogen-induced cracking in welds. To maintain the low hydrogen content of these electrodes, they are typically stored in an oven at a specific temperature above the boiling point of water (H2O).

The boiling point of water, which is 100 degrees Celsius or 212 degrees Fahrenheit, is the relevant temperature for maintaining the low hydrogen content of these electrodes. Therefore, low hydrogen electrodes should be stored in an oven at a temperature above 100 degrees Celsius or 212 degrees Fahrenheit. The exact temperature and storage requirements may vary depending on the specific type and manufacturer’s recommendations for the low hydrogen electrode in use.

Which pipe welding position has the pipe held vertically?

The pipe welding position in which the pipe is held vertically is called the “2G” position, also known as the vertical position. In the 2G position, the pipe is placed vertically, and the welder typically welds in the horizontal direction while the pipe remains stationary. The weld axis is horizontal, and the pipe is rotated as necessary to maintain the desired welding position. This position is commonly used for welding joints in pipe systems where the pipe is in a vertical orientation, such as vertical pipelines or risers.

​Which pipe welding position has the pipe held fixed horizontally?

The pipe welding position in which the pipe is held fixed horizontally is called the “1G” position, also known as the flat position. In the 1G position, the pipe is placed horizontally, and the welder typically welds in the vertical direction while the pipe remains stationary. The weld axis is vertical, and the pipe does not require rotation during welding.

The 1G position is commonly used for welding joints in pipe systems that are oriented horizontally or where the pipe is fixed in a horizontal position. It is often employed in industries such as construction, oil and gas, and pipeline welding.

In the 1G position, the welder has gravity working in their favor, which can aid in achieving good penetration and controlling the weld pool. However, it is important to maintain proper technique and control to ensure the quality and integrity of the weld joint.

What lens shade is suggested for light oxy-fuel cutting?

When performing light oxy-fuel cutting, a lens shade of at least Shade 3 or higher is typically recommended for eye protection. The lens shade number indicates the level of darkness or tint in the lens, with higher numbers indicating darker lenses for increased protection against bright light, sparks, and harmful radiation.

Light oxy-fuel cutting involves lower heat and brightness levels compared to heavy cutting operations. Therefore, a Shade 3 lens is generally sufficient to protect the eyes from the moderate light intensity produced during light oxy-fuel cutting processes.

Why would you use hot start on an smaw welding power supply?

Hot start is a feature found in some Shielded Metal Arc Welding (SMAW) power supplies that provides a temporary boost of current at the start of the welding process. The purpose of the hot start function is to help establish and stabilize the arc quickly when striking an arc and initiating the weld.

Here are a few reasons why the hot start feature may be used in SMAW welding:

  1. Easy Arc Ignition: When striking an arc in SMAW, it can sometimes be challenging to establish a stable arc, especially when working with difficult-to-strike electrodes or in challenging welding positions. The hot start function provides a momentary increase in current, which helps to create a more reliable and stable arc at the beginning of the weld. This ensures a smooth start and reduces the likelihood of electrode sticking or misfires.
  2. Improved Fusion: The hot start feature assists in quickly heating up the electrode and the base metal at the start of the weld. This promotes better fusion between the electrode and the workpiece, resulting in improved weld quality and joint integrity.
  3. Reduced Welding Defects: By providing an initial surge of current, the hot start feature helps to prevent incomplete fusion, lack of penetration, or other welding defects that can occur when the arc is not established properly. It improves the overall weld quality by ensuring proper fusion and penetration right from the start.
  4. Enhanced Welding Performance: The hot start function can be particularly beneficial when working with thicker materials, as it helps to initiate the weld and create a stable arc more efficiently. It contributes to better control over the welding process, allowing the welder to achieve the desired bead shape, penetration, and overall weld appearance.

It’s important to note that the hot start feature should be used judiciously and adjusted according to the specific welding parameters and requirements of the application. Excessive hot start settings can lead to overheating, excessive spatter, or other welding issues

In the american welding society electrode classification er 70s-6, what does the 70 stand for?

In the American Welding Society (AWS) electrode classification ER70S-6, the “70” represents the minimum tensile strength of the weld metal produced by the electrode.

The “70” in ER70S-6 indicates that the electrode produces a weld metal with a minimum tensile strength of 70,000 pounds per square inch (psi) or 70 ksi. Tensile strength refers to the maximum amount of tensile stress a material can withstand before breaking or fracturing.

ER70S-6 is a commonly used solid wire electrode for Gas Metal Arc Welding (GMAW) or MIG (Metal Inert Gas) welding. It is specifically designed for welding mild and carbon steels. The “ER” in the classification code stands for “Electrode/Rod,” indicating that it is an electrode for arc welding processes.

What is the mixture composition of a 75/25 shield gas used in gas metal arc welding?

A 75/25 shield gas used in Gas Metal Arc Welding (GMAW), also known as MIG (Metal Inert Gas) welding, typically refers to a gas mixture consisting of 75% argon (Ar) and 25% carbon dioxide (CO2). This gas mixture is commonly known as “75/25” or “75% argon, 25% CO2.”

The 75/25 shield gas blend is a popular choice for GMAW welding of carbon steels. It offers a good balance between the benefits provided by both argon and carbon dioxide gases.

Argon (Ar) is an inert gas that serves as the primary component of the mixture. It helps to stabilize the arc, protect the molten weld pool from atmospheric contamination, and provide good weld bead appearance. Argon also contributes to improved arc stability, reduced spatter, and better control over the welding process.

Carbon dioxide (CO2) is an active gas that provides deeper penetration and increased heat transfer to the weld pool. It enhances the weld bead wetting and can be particularly beneficial for welding thicker materials. CO2 also helps to improve the overall productivity and deposition rate of the welding process.

How can you identify a low hydrogen electrode?

To identify a low hydrogen electrode, you can look for specific markings or classifications on the electrode packaging. Here’s how you can identify a low hydrogen electrode:

  1. AWS Classification: The American Welding Society (AWS) provides a classification system for welding electrodes. Low hydrogen electrodes are typically designated with the letter “H” in their classification code. For example, electrodes classified as “E7018-H4R” or “E7016-H8” are low hydrogen electrodes.
  2. “Low Hydrogen” or “Low Moisture” Labeling: The packaging or labeling of the electrode may explicitly state that it is a low hydrogen electrode. Look for phrases such as “Low Hydrogen,” “Low Moisture,” or “Low H.”
  3. Manufacturer’s Information: The manufacturer’s information on the electrode packaging or accompanying documentation may indicate that the electrode is designed for low hydrogen applications. This information can include statements about the electrode’s moisture resistance or low hydrogen characteristics.
  4. Storage and Handling Instructions: Low hydrogen electrodes require specific storage and handling procedures to maintain their low hydrogen content. The packaging or instructions may provide guidelines for proper storage conditions, such as keeping the electrodes in a dry environment or using dedicated electrode storage ovens.

Which of the following is a method to prevent electrodes from sticking?

To prevent electrodes from sticking during welding, several methods can be employed. Here are some options:

  1. Proper Electrode Angle
  2. Adequate Arc Length
  3. Correct Current Setting
  4. Clean Workpiece Surface
  5. Use of Anti-Stick Coating

Why would you use a back stepping welding technique?

The back stepping welding technique, also known as skip welding or step-back welding, is employed in certain welding situations for various reasons. Here are some common reasons why the back stepping technique may be used:

  1. Heat Management: Back stepping helps in managing heat accumulation during the welding process, particularly when working with materials that are sensitive to excessive heat. By welding in a step-back pattern, the localized heat input is reduced, allowing the previously welded areas to cool down before further welding is performed. This helps prevent distortion, warping, or excessive heat-affected zones (HAZ) in the workpiece.
  2. Stress Reduction: Back stepping can help reduce residual stresses in the welded joint. By welding in a step-back manner, the thermal stresses generated during the welding process are distributed more evenly across the joint. This can minimize the buildup of residual stresses, which can contribute to weld distortion or potential cracking.
  3. Joint Alignment: Back stepping is sometimes used to ensure proper alignment and fit-up of the joint. By welding in a step-back sequence, any misalignment or gap between the workpieces can be addressed and corrected as the welding progresses. This helps achieve better joint integrity and consistency.
  4. Control of Weld Bead Shape and Penetration: The back stepping technique allows for better control over the weld bead shape and penetration. By welding in small increments and moving backward, welders can carefully observe and adjust the weld pool’s size, shape, and penetration depth. This control is particularly beneficial when working with critical or precise weld specifications.
  5. Reduction of Welding Defects: Back stepping can help minimize welding defects such as lack of fusion, porosity, or undercutting. By welding in smaller sections and returning to previously welded areas, welders have the opportunity to inspect and correct any potential defects or imperfections before proceeding further.

What advantage does resistance welding have over forge welding?

Advantages of Resistance Welding over Forge Welding:

Resistance Welding:

  • Faster process
  • No need for flux or filler material
  • Precise control over heat and pressure
  • Minimal or no post-weld cleaning required
  • Suitable for automation and high-volume production

Forge Welding:

  • Can join larger and thicker workpieces
  • Versatile for various shapes and materials
  • Can achieve a stronger bond in certain applications
  • Allows for localized heat control
  • Can be performed without special equipment or electricity

Why should a carburizing flame be avoided when welding steel?

A carburizing flame should be avoided when welding steel because it introduces additional carbon into the weld pool, which can negatively affect the mechanical properties and integrity of the weld.

When welding steel, it is important to maintain a neutral or slightly oxidizing flame to ensure proper weld quality. A neutral flame has a balanced ratio of fuel gas (such as acetylene) and oxygen, creating a stable and controlled environment for the welding process.

On the other hand, a carburizing flame is a reducing flame with an excess of fuel gas, leading to an insufficient supply of oxygen. This type of flame can cause carbon from the fuel gas to be introduced into the weld pool, resulting in carbon enrichment in the weld metal. Excessive carbon content can lead to several issues:

  1. Reduced Weld Strength: Excess carbon in the weld metal can result in increased hardness and brittleness, reducing the overall strength and toughness of the weld joint. This can make the weld more prone to cracking or failure under stress.
  2. Poor Weld Ductility: Excessive carbon can also decrease the ductility and elongation properties of the weld, making it more susceptible to cracking or fracturing when subjected to bending or deformation forces.
  3. Increased Risk of Weld Defects: The presence of excess carbon in the weld pool can promote the formation of undesirable microstructures, such as carbides. These carbides can cause weld defects such as weld line defect, cracking, porosity, or reduced corrosion resistance.

Recommended filter lens shade numbers for shielded metal arc welding range from?

The recommended filter lens shade numbers for Shielded Metal Arc Welding (SMAW), also known as stick welding, typically range from Shade 9 to Shade 13, depending on the specific welding application and conditions. The appropriate shade number to use depends on factors such as the welding current, electrode diameter, base metal thickness, and ambient lighting conditions.

Here are some general guidelines for selecting the filter lens shade number for SMAW:

  1. Shade 9: This shade is suitable for low-amperage welding applications or situations with minimal arc brightness, such as light-duty welding tasks or when using small-diameter electrodes.
  2. Shade 10-11: These shades are commonly used for medium-amperage welding applications, including general fabrication and repair work, where a moderate level of brightness is present.
  3. Shade 12-13: These shades are recommended for high-amperage welding applications with intense arc brightness. They are typically used when welding thick sections, working with high currents, or when using large-diameter electrodes.

Why is it important to strike the arc only in the weld joint?

It is important to strike the arc only in the weld joint for several reasons:

  1. Proper Fusion: By striking the arc directly on the weld joint, you ensure that the heat is concentrated at the desired location. This promotes proper fusion between the base metal and the electrode, leading to a strong and reliable weld joint.
  2. Avoiding Burn-Through: Striking the arc away from the weld joint can cause excessive heat in the surrounding areas, potentially leading to burn-through or excessive penetration. This can weaken the joint and compromise its integrity.
  3. Consistent Weld Bead Formation: Striking the arc on the weld joint allows for better control over the welding process. It helps in maintaining a consistent arc length and angle, resulting in a uniform and aesthetically pleasing weld bead.
  4. Minimizing Distortion: Concentrating the heat at the weld joint helps in minimizing distortion or warping of the base metal. When the arc is struck away from the joint, the heat can spread to adjacent areas, leading to undesirable metal distortion.
  5. Improved Weld Quality: By striking the arc only in the weld joint, you can ensure that the desired welding parameters and techniques are applied precisely where they are needed. This contributes to achieving higher-quality welds with the desired mechanical properties and structural integrity.

A type of fastener with a bugle-shaped head is a…?

A type of fastener with a bugle-shaped head is called a “bugle head screw.” Bugle head screws are commonly used in various applications, particularly in drywall installation and woodworking.

The bugle head design features a slightly rounded and tapered shape with a flat top. This design allows the screw to sit flush with the surface when driven into the material, preventing the screw from protruding and creating a smooth finish.

Bugle head screws are often self-drilling and self-tapping, making them convenient for fastening materials without the need for pre-drilling pilot holes. They are commonly used for attaching drywall sheets to wooden studs, as the bugle head helps to countersink the screw below the surface of the drywall.

Additionally, bugle head screws are widely employed in woodworking projects, cabinetry, and general construction, where a flush and neat appearance is desired.